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Home Appliance Smart Factory Solution

China electric research is one of the earliest professional manufacturers engaged in the design and manufacture of whole plant of home appliance production in China. For home appliances and household appliances industry customers from product technology research and development support, plant planning and mechanical and electrical engineering general contracting, home appliance manufacturing and test equipment manufacturing, to customized parts supply the whole industry chain closed-loop services and intelligent manufacturing system professional customized services. The completed project covers more than 30 countries and regions along "One Belt And One Road" and accumulatively serves household appliance brands.

Engineering case

Related products

Whole plant planning and general contracting

According to the parameters and requirements of the customer's plant, capacity, product type, budget, etc., we will provide customers with reasonable and feasible design solutions and excellent equipment and services with a complete design and development system and rich engineering project experience, and provide one-stop solutions Plan to complete the turnkey project of domestic and overseas home appliance factories.

Home appliance production digital factory solution (Smart MES)

Smart MES is a set of manufacturing information management system independently developed by China Electric Power Research Institute based on years of experience. It provides a complete set of manufacturing management solutions for the home appliance manufacturing industry and helps the rapid development of the home appliance manufacturing industry. Aiming at the current status of untimely and incomplete production control and management systems of home appliance manufacturers, production and management out of touch, production command lagging, opaque production information, and untraceable production data, Smart MES can realize the platform, field equipment, and field information system. Interconnection to realize seamless data connection and data information sharing in workshops and even factories. Smart MES is a link for future enterprises to realize information integration, and a basic means to realize agile management of workshop production.

Sheet metal forming equipment

——Refrigerator shell sheet metal forming line
——Refrigerator shell sheet metal forming line
——Washing machine sheet metal forming line
——Automatic stamping sheet metal forming line

Vacuum forming equipment

This equipment is a special equipment for the production of refrigerator liners. This molding process mainly uses the vacuum suction generated by a vacuum pump to blister the heated and softened thermoplastic plastic sheet into the shape of the refrigerator liner through a mold. The host includes the feeding part, heating part, conveying part, forming part, automatic trimming part, vacuum system, cooling system, lubrication system, water circulation system, mold heating system and electrical control system, etc. Customers can choose the list according to budget and cycle requirements Station, double station, three station, four station or multi station.

Polyurethane high pressure foaming machine (wet end)

Widely used in home appliances (refrigerators, freezer display cabinets, water heaters, etc.), insulation building materials industry (insulation panels, insulation pipes, etc.), automotive interiors (car seats, steering wheels, dashboards, etc.) and other industries. The equipment has passed the German TUV certification.

Foaming line equipment (cadres)

This equipment is a special equipment for refrigerator foaming. The foaming process of the refrigerator mainly completes the automatic positioning, automatic clamping, automatic clamping, automatic filling, etc. of the box or door, so as to ensure that the box or door is automatically filled during the entire foaming process. The body and door body are not deformed. According to the budget and the tempo, the linear type and the ground track type can also be used.

Home appliance assembly line

According to the assembly process of home appliances and the characteristics of the plant, the layout of the production line is planned and the appropriate conveyor line type is provided to realize the flow of the entire process from pre-assembly, final assembly, performance testing, packaging, and packaging to customers. According to the customer's budget and the type of parts, two production modes of SKD and CKD are provided. The conveyor line is automatically controlled by PLC, with adjustable speed and stable conveying.

Home appliance performance testing line and software system

The performance testing system automatically detects the safety performance, product performance, electrical performance of the electrical appliances during the operation and other parameters, and then collects, judges, saves and statistically inquires the data, so as to realize the quality control of the production of household electrical appliances and realize the The line body control system is online controlled to realize the function of automatic repairing line for unqualified cabinets. The system can provide temperature parameters, input electric power parameters and time analysis curve charts and ambient temperature at the same time, so as to achieve complete quality records and multiple performance indicators detection , Automatic statistical reports, online control, power supply control of home appliances in the detection line.

Stereoscopic warehouse

Automated warehouse is an important part of modern logistics system. It has many advantages such as saving land, reducing errors, reducing the backlog of working capital, and improving logistics efficiency. The automated three-dimensional warehouse closely connected with the production process is an indispensable key link in today's CIMS (Computer Integrated Manufacturing System) and FMS (Flexible Manufacturing System). The automated three-dimensional warehouse is mainly composed of high-level racks, laneway stackers, conveyor systems, AGV systems, PLC electrical control systems and computer management and dispatching systems (WMS, WCS), etc. Adopt advanced control, bus communication and information technology to realize the cooperative operation of the above equipment.

Public utilities

According to the mechanical and electrical equipment requirements of the factory, the corresponding public facilities such as water and electricity supply, exhaust air system and waste gas treatment, such as power distribution project, three gas stations and transportation, and centralized water supply for injection molding workshop, are configured to ensure that production needs are met. Energy conservation.

Performance test room

The performance laboratory is a laboratory that tests the performance of home appliances according to international and domestic standards such as IEC\ISO\GB, and is used for product development, sampling testing, and third-party testing. Mainly include refrigerator performance test room, air conditioning enthalpy difference test room, air conditioning heat balance test room, table fan\ceiling fan performance test room, vacuum cleaner performance test room, high and low temperature humidity and heat performance test room, etc.

Acoustics laboratory

The laboratory includes anechoic room, reverberation room, listening room and other types, which can provide a standard environment for the acoustic performance test of equipment or components such as air conditioners, refrigerators, washing machines, air purifiers, hydraulic machines, motors, parts and components. It can be used to test the sound pressure level and sound power level of the DUT, research and development of vibro-acoustic modal and quality control.

EMC laboratory

EMC laboratory Electro Magnetic Compatibility Lab) electromagnetic compatibility laboratory is used to test whether products, equipment or systems meet the requirements in their electromagnetic environment and do not produce intolerable electromagnetic interference to any equipment in the environment, namely EMS and EMI has two parts. The test room generally includes a dark room (3m method, 5m method, 10m method, etc.), shielded room, immunity test site, professional test instruments, etc. Widely used in home appliances, lamps, medical equipment, power supplies, automobiles, and other electronic and electrical industries

Robot application

In some stations of the complete set of home appliance automation production lines, robots are set up to replace manual operations, and the production process is automated and intelligent through intelligent control systems, reducing the work intensity of operators and saving production costs. At present, advanced technologies such as robot vision have been used to realize robot assembly, robot security inspection, robot boxing, and robot palletizing.

Product technology research and development support

It can provide customers with full-process support services for product technology research and development from market research, design positioning, industrial design, technical design, mold design, product testing, CKD supply to production technology guidance.

Mold design and manufacturing

Qingtian Guangdong Qingtian Yueding Mould Co., Ltd., its subsidiary, is an enterprise specializing in the design and manufacturing of injection and sheet metal molds. The company covers an area of nearly 10,000 square meters and has 150 employees, including 45 technologists and designers, 93 professional technicians, and more than 100 sets of various processing machinery and equipment.

Customized parts (CKD spare parts supply)

Taking into account that some overseas customers are located in countries or regions where the home appliance industry has weak supporting capabilities and lack of necessary parts procurement channels, in order to further improve customer service levels, the company also provides such customers with mold design and manufacturing, and parts CKD supply service.

Automobile factory line planning and general contracting

China Electric Power Research Institute focuses on technical consulting, engineering design, equipment manufacturing and research and development related to the automotive production field. It can plan and design the side line, floor line, main line, door cover line, adjustment line, split line, etc. of the body-in-white welding; Pre-treatment line, electrophoresis line, electrophoresis drying line, primer spraying line, primer drying line, top paint spraying line, top paint drying line, etc., which can undertake whole automobile plant planning, technological transformation, production capacity improvement, etc. Aspects of design planning and general contracting of projects; business.

Service advantage



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